Polythene: introduction
Polythene
is a synthetic material, which is polymerised from ethene. It is thermoplastic,
which means that it can be softened by heat and remoulded. There are a number of
forms of polythene including high density (HDPE) and low density (LDPE). Low
density polythene is used for things like polythene bags, whereas washing-up
bowls are likely to be made of high density polythene.
Some background
Eric Fawcett and Reginald Gibson discovered the polymerisation of ethene by
accident on 24th March 1933. This was a high pressure process, which
was considered dangerous and was not repeated for two years. It is still the
basis of making low density polythene. In the 1950s the German chemist, Karl
Zeigler, developed catalysts that polymerised ethene at lower pressures and
produced polythene with fewer branches than the high pressure process. This is
called high density polythene and it is denser, stronger and harder to melt then
low density polythene. Ziegler shared the 1963 Nobel prize with the Italian
Giuglio Natta who also worked on catalysts for polymerisation.
Polythene: fact file
| World production |
32 million tonnes per year (HDPE + LDPE) |
| UK production |
640 000 tonnes per year (HDPE + LDPE) |
| Manufacture |
Addition polymerisation |
| Raw material |
Ethene, C2H4, obtained from
the cracking of crude oil fractions and natural gas
|
 |
Blow moulding (eg washing-up liquid bottles) |
42% |
 |
Injection moulding (eg buckets) |
24% |
 |
Film |
16% |
 |
Pipe |
14% |
 |
Other |
4% |
 |
Film (eg carrier bags) |
76% |
 |
Exterior coating |
8% |
 |
Injection moulding |
5% |
 |
Electrical cable insulation |
4% |
 |
Other |
4% |
 |
 |
| Map |
Aerial view of plant |
 |
 |
| Unlabelled process diagram |
Labelled process diagram |
 |
 |
| Unlabelled reaction vessel diagram |
Labelled reaction vessel diagram |
Polythene: on the web
last update March 2006